Design for additive manufacturing: trends, opportunities, considerations, and constraints

Design for additive manufacturing: trends, opportunities, considerations, and constraints

2019 | Mary Kathryn Thompson, Giovanni Moroni, Tom Vaneker, Georges Fadel, R. Ian Campbell, Ian Gibson, Alain Bernard, Joachim Schulz, Patricia Graf, Bhrigu Ahuja, Filomeno Martina
The paper "Design for Additive Manufacturing: Trends, Opportunities, Considerations, and Constraints" by Thompson et al. explores the evolution and impact of Additive Manufacturing (AM) technologies, highlighting their growth and market expansion. The authors discuss the transformation of AM from a niche technology to a mainstream manufacturing method, driven by factors such as shorter product development cycles, demand for customization, sustainability, and reduced manufacturing costs. They emphasize the need for engineering design to leverage the unique capabilities of AM while managing its constraints. The paper outlines the major opportunities, constraints, and economic considerations for Design for Additive Manufacturing (DFAM), including production time and cost. It presents success stories from various industries, such as medical, dental, aerospace, and automotive, where AM has been used to produce end-use parts. The authors also identify promising research directions to further enhance the potential of AM in industry. Key aspects covered include: - **Additive Manufacturing Processes**: Overview of different AM processes, their characteristics, and applications. - **Design for Additive Manufacturing (DFAM)**: Discussion on the need for DFAM expertise and education, and the differences between traditional Design for Manufacturing and Assembly (DfMA) and DFAM. - **Design Opportunities and Freedoms**: Details on how AM allows for material choice, color, freeform geometry, topology optimization, and customization at the part, material, and product levels. - **Constraints and Quality Considerations**: Analysis of the limitations and challenges in AM, including CAD digitization, process characteristics, material properties, metrology, and quality control. The paper concludes by emphasizing the importance of ongoing research and development to fully realize the potential of AM in various industries.The paper "Design for Additive Manufacturing: Trends, Opportunities, Considerations, and Constraints" by Thompson et al. explores the evolution and impact of Additive Manufacturing (AM) technologies, highlighting their growth and market expansion. The authors discuss the transformation of AM from a niche technology to a mainstream manufacturing method, driven by factors such as shorter product development cycles, demand for customization, sustainability, and reduced manufacturing costs. They emphasize the need for engineering design to leverage the unique capabilities of AM while managing its constraints. The paper outlines the major opportunities, constraints, and economic considerations for Design for Additive Manufacturing (DFAM), including production time and cost. It presents success stories from various industries, such as medical, dental, aerospace, and automotive, where AM has been used to produce end-use parts. The authors also identify promising research directions to further enhance the potential of AM in industry. Key aspects covered include: - **Additive Manufacturing Processes**: Overview of different AM processes, their characteristics, and applications. - **Design for Additive Manufacturing (DFAM)**: Discussion on the need for DFAM expertise and education, and the differences between traditional Design for Manufacturing and Assembly (DfMA) and DFAM. - **Design Opportunities and Freedoms**: Details on how AM allows for material choice, color, freeform geometry, topology optimization, and customization at the part, material, and product levels. - **Constraints and Quality Considerations**: Analysis of the limitations and challenges in AM, including CAD digitization, process characteristics, material properties, metrology, and quality control. The paper concludes by emphasizing the importance of ongoing research and development to fully realize the potential of AM in various industries.
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